Both Steve and Dusty make good points about the performance of a system.
But to answer Steve's point about the rating of pumps without any pipe work. There are two reasons, firstly the manufacture will wish to give the best possible performance figures to impress potential purchasers.
And secondly the addition of any pipe work adversely affects the performance, and even small details in the pipework assembly can have a disproportionate effect on the performance. So you would need precise copies of the pipework in minute detail to be able to make meaningful comparisons. As there is no standard pipework set you could not make any meaningful comparisons
over 12 years ago I actually did some caravan pump testing for one of my employers. We built an ten station rig that had variable flow restriction and could measure pump outlet pressure and flow rates. The rig also mimicked the intermittent usage of pumps by providing a timed cyclic operation.The results allowed us to map the performance of pressure vs flow and supply current at different supply voltages. We also ran pumps to destruction to establish reliability data.
Confidentiality clauses in contracts prevents me from revealing the best/worst names and models, but some quite surprising results occurred.
Of importance to this thread is the fact that the relation of pressure vs flow is not linear, and that each design of pump had its own characteristic curve.
We found that simply having a higher quoted flow rate did not necessarily translate to any significant improvement in real live flow rates in caravans. What was a surprising is that one design of pump with a quoted high flow rate, actually performed less well than some designs with lower quoted flow rates in the critical operating zone.
In terms of pump failure there are some general failure modes that include (in no particular order),
* Motors wearing out (bearings or brushes)
* Impellers becoming detached or jammed
* water ways blocked with debris (partially or completely)
* water entering the motor compartment through shaft or cable entry seals.
In all cases, running the pumps with very restricted water flow or no flow such as when a tap is closed but the pressure switch fails to stop the pump, the pumps over heated. When this happens the shaft seals are usually compromised, and water can get into the motor which usually precipitates rapid failure. In the worst cases, the heat from the motor is enough to cause the plastic pump housing to distort - which either jams the impeller and or unseals the motor compartment. This was worst where the motor relied on the passage of water through the pump to cool the motor housing.
This could be important if you fit a high flow rate pump to a highly restrictive system. In general high flow rate pumps also use more electrical power, power equates to heat generation in the motor, so unless the motor is adequately cooled, it may tend to over heat more quickly, though as pumps are generally used intermittently and for only short periods this is unlikely to happen in a typical family caravan.