Symptom:
Cause (diagnosed after dismantling):
Fix:
Outcome:
- Loud, high-pitched whine from mover motor/gearbox during operation.
Cause (diagnosed after dismantling):
- Water ingress into the motor housing.
- Water pooled around the lower rotor bearing.
- Resulting rust on the rotor shaft (where it enters the gearbox).
- The rusted rotor spinning at high speed generated the whining noise.
- Likely gear oil contamination from water and rust particles.
Fix:
- Dismantled motor and integrated gearbox.
- Cleaned rotor shaft and removed rust.
- Re-assembled — noise returned to normal (whine gone).
- Planned replacement of gear oil (to remove contaminated lubricant).
- Sealed the motor housing during reassembly to prevent future water ingress.
Outcome:
- Motor operates quietly again.
- Preventative sealing should extend lifespan and avoid recurrence.