White (S) plug overheating.

Feb 26, 2008
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Have been having a little overheating trouble over recent times with the white plug on my caravan (a Lunar Quasar 462). The trouble all centres on the fridge earth return (terminal 7)and on one occasion melted the plastic round the pin. I have countered this problem by fairly frequently hand-testing the plug for heat, and if any is detected, spreading (again) the segments of the pin. It seems obvious that the fridge return is permanently seeking a poor earth return and taking advantage when it finds it.

I have decided to supplement this earth return, but would appreciate any views on my method before actually doing so. With the year of manufacture of my van (2004), terminal 5 (brown) is not in use, so I propose taping off the brown on my car socket and inserting a bridging link from 7 to 5 on the car, then doing likewise on my van, thereby providing two return earths..

Other than difficulties in connecting my car to an old van, which might have its terminal 5 in use, does anyone see any problems ??
 

Damian

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Mar 14, 2005
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The melting center pin on the 12S is a very common problem.

The centre pin is the key pin when connecting and often get swiggled about as the plug is connected and disconnected, squashing the pins together and causing a vey high resistance problem.

The wiring looms for cars were not designed for the power requirements of the modern fridges and in lots of instances the cable size is wrong, causing more problems.

The fridge must have its own dedicated negative return.

What you suggest is certainly one way around the problem.

To stop all recurrence of the problem it would make sense to convert to the 13 pin system, where the mating of the pins is much more positive with no wiggling of the plug to connect or disconnect.

Another point with 7 pin systems is to always keep the pins very clean so they make a good contact.

Dont use WD40, use an electrical contact spray.
 

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