Hello all,
It is a sad trait of human nature that we are only likely to contribute to a thread like this when we have either had something go wrong, or something has gone exceptionally well. Whilst I have no information of the numbers or percentages of posters to non posters it is likely that there are many thousands of what the manufactures would describe as happy customers,simply because they don't complain.
This is the game that manufactures play, and it is used as their excuse not to significantly review their build techniques. - because they will say the vast majority of customers have not complained so they must be happy and therefore the product must be right.
I suspect that the caravan industry has traditionally been poor at responding to customer complaints and so this has actually depressed customer expectations to the point where many just accept that we will get poor quality,unreliable products. Theres no point in complaining because nothing will be done to improve things we just have to live with it.
Many of us will know that it is possible to have well designed and manufactured caravans, but to find them we usually have to look abroad.
So what is different between the UK and foreign manufactures - There must be many differences, but one particular one is the way the manufacturing workforce is employed in the UK. Virtually all large scale UK manufactures employ the construction workforce on short term piece work contracts. The manufactures cram the majority of the caravan build into a few months and because the work force is paid on the number of units they turn out, there is only lip service to quality control and fault rectification on the production line.
It must be a logistical nightmare to get all the suppliers to get materials there on time, and the fact is that some supply chains don't keep up, so caravans are built with parts missing, with the expectation that they will be fitter either later in the manufacture storage facilities, or by the caravan dealer.
There is an end of line inspection, but the speed at which these units come of the production line there is little chance to fully inspect. That is one of the functions of the Dealers PDI - to find the manufacturing failures, but by the time the dealer does this, any useful information will be too delayed to be used to modify production to minimise the problem in the future. So the same build problems are likely to occur in most caravans from that line.
This raises the question of why does the customer have to pay extra for the PDI, surely anything that is found missing of faulty is the manufactures responsibility, an not the customers.
Heres a thought to save you money. Instruct the dealer not to carry out a PDI. If they don't do it they cannot charge you for it. Then when you have the caravan return it to the dealer to have all the faults put right under warranty which you do not have to pay for.
If we really want to improve UK caravans, then we must complain about items that are faulty.