Dear Geist,
Although very new to this forum I am learning quite a lot about current UK and Foreign built caravans by "tuning in". I do appreciate the differing points of view and do not wish to cause offence here, but, I would like to add some observations if I may?
It would be of real assistance to the likes of me if you Mr/Mrs/Ms Geist (?) would be kind enough to substantiate some of your accusations of "shoddy build quality" please. I am a "born again caravaner" who is looking to purchase a new van soon. You advised me to look at vans which displayed the words: - "'Made In Germany". We have in fact looked at some examples which are very heavy, plain looking inside and with a distinctly "orange" coloured wood finish. Not altogether inviting one to rush out and part with ones "hard earned".
To some people the cars made by Mercedes represent quality. However, to those thousands of owners who over the years have been honest enough to complete a JD Power Customer Satisfaction Survey, they simply do not agree! My request is quite basic - please, please be kind enough to back up your proclamations with some meaningful facts.
Thank you for your past suggestion and I of one would welcome your corroborated advice in the future.
Trevor.
How on earth does one 'corroborate' these things? - perhaps the best thing would be to point to the Caravan club satisfaction surveys, all of which in recent years have placed German caravans at the top of the lists.
For myself, I have to add my own experience of UK caravans dating from the early 80's.. I remember, for example when 'bonded construction' was introduced and the general excitement it stirred up. At last, we were told, here was a build method that would give light weight and robust construction.
Prior to 'bonded' ' (which is the now universal pre-pressed 'sandwich' of aluminium-foam-plywood) all caravans (even the cheapest ones) comprised an inner timber frame, to which was attached the outer aluminium skin and the inner wall board, the insulation comprised fibreglass wadding (and, later, polystyrene sheets) which was stuffed into the spaces of the wooden framework before the inner board was fixed into place.
The inner board, itself, was covered with a paper-type finish, which stained almost immediately if water ingress occurred.
Thus, when the van leaked (and sooner, or later, they did) the signs of damp were immediately apparent. Then, it was a fairly simple matter to rectify the problem by sealing the leak (obviously) and then removing the wall board, checking if any rot had occurred in the inner framework (and repairing as necessary) then replacing the board and, bingo, the van was as good as new.
Then along came 'bonded' Bonded vans are a very different matter, and are extremely difficult to repair - they have no inner wooden framework, their structural integrity relies on the glue that bonds the core to the inner and outer skins. When water penetrates the inner board will rot - and, because those boards are now vinyl faced, unlike the old 'paper' faced type) you don't even know that it's rotting, until its too late.
I have owned reasonably new caravans where the inner board has rotted completely, leaving holes which were covered only the skin of vinyl decoration. This, by the way, is not the exception - it's a fairly regular occurrence.
From the outside the vans look fine - but inside the walls they are wet and damp and quietly rotting away.
So, what's the answer? The only answer is to keep that water out in the first place! - which is the job of the seals and the mastic.
Enter the Germans...............German vans use a better type of sealing mastic than their UK counterparts - and, what's more, they use a lot more of it! It adheres better, and stays flexible for much longer - which is important because dry mastic crumbles out of the joints as the caravan flexes during travel.
German vans are much more rigid, they don't flex as much when being towed, they incorporate bonded roofs (almost always strong enough to walk on), stronger floors - usually supported by a centre plate that rests on the axle, they use hydraulic dampers to reduce road shocks on the bodywork, have longer draw bars to add towing stability, and are generally heavier and more substantial.
They also (and this is important) use a different profile of aluminium exterior rail to every UK van. German (and other Continental vans, such as Adria) use an 'L' shaped profile, and they place the widest part of that profile across the mastic-filled gap that exists between the wall and roof of the caravan. Nothing particularly innovative about that - it's simple common sense, it's what you'd expect.
But UK vans don't do it, have never done it, and will probably never do it. Why? - I've no idea - you'd best ask the UK manufacturers
Instead of the logical use of an aluminium strip that covers unavoidable gaps, the UK vans leave that gap completely open - filled only with an inferior mastic that will crumble and break, allowing the rain to seep into the bonded walls.
Don't believe me? - take a look at the front of any UK van (best seen from the front, on the roof radius) See the gap? - see the mingy bit of sealing compound in there?......it's like that right along the length of the van - and it's what you're paying