Hi Colin, changed the van plug last night so just one more question on the car socket, you say make sure there are 3 earths pins so assume its pins 3,11,13 if these are not connected to the body what size cable should I use.colin-yorkshire said:yes they should be!! Kev because both earth wires are on a closed circuit one for the fridge and the other for the charge circuit,
the other earth wire "the white one" serves pin 1 to 8 so when you change the car socket check the earths there should be 3 connected to the car body.
hi Clive, not sure exactly what you mean, or the need to do it!! what Kev has done is ditch the 12s &12n plugs in favour of a 13pin plug and socket, these have dedicated pins for earths, and both the fridge and charge wires are closed circuits, the road lights could possibly benifit from a better earth, but the circuit is broken at the hitch by the stabiliser head through poor conductive pads, or a greased ball.Clive-Cardiff said:As well as using the two pins in the 12S plug why not link the earths from both the 12s and the 12N somewhere at the van end on the coupling?
Tried to source the wire today at the last minute could only get 28 strands rated at 17 amps would this be ok??colin-yorkshire said:hi Kev,
you are correct pins 3-11-13 are the earthwires 3 is from the road lights or earth for pins 1 to 8, 11 is the earth return from pin 10 (fridge) and 13 is the earth from pin 9 (charge circuit) the correct wire should be capable of carrying 21.5 amps so 2.5mm 36 strands.is fine.
if the wires are not to this spec change them, as this could have contributed to the grey plug burning out!! Use white if you can get it (correct colour code) or add some white tape as it comes out of the socket, "signifying earth lead" and if you can get to it clean the earth point on the body.
ps, are you using a double entry socket and the original wires or going to 13 pin wire (if so the colour code is different) same pin configuration but different colours.
If the earth from both 12s and 12n are either coupled inside the van orcolin-yorkshire said:hi Clive, not sure exactly what you mean, or the need to do it!! what Kev has done is ditch the 12s &12n plugs in favour of a 13pin plug and socket, these have dedicated pins for earths, and both the fridge and charge wires are closed circuits, the road lights could possibly benifit from a better earth, but the circuit is broken at the hitch by the stabiliser head through poor conductive pads, or a greased ball.Clive-Cardiff said:As well as using the two pins in the 12S plug why not link the earths from both the 12s and the 12N somewhere at the van end on the coupling?
the break away chain is earthed however but this would be unstable, fitting a 13pin makes the joining of pins 3 and 7 on the 7 pin plug obsolete,
you could back feed the earth wires from the caravan circuits if you could get a big enough ground plate "like the chasis" but there is really no need if the earth wires from the sockets to the car earth are big enough and have good contact.
This is getting too complicated for me now!!!colin-yorkshire said:hi Kev,
does the charge circuit work, if not there is a 20amp fuse that feeds the smart relay, this may have blown,
the fuse could be either near the relay or at the other end where the power feed wire take off is.
failing that I am afraid is down to a muli meter, check the feed wire at the socket first and then work backwards to the relay if the relay is dead check the feed wire right back to the car battery, there is a break in continuity somewhere. also check the fuses in the van there may just be one for the 12v fridge operation I'm not saying there is one but there might be!!.if you find the plug and socket are live.
Dustydog said:What make and model fridge do you have Kev?
A 20 amp fuse on 12 volts will you allow you a max of 240 watts. My fridge is rated at 175 watts max. So 20 amps is ok.
Have you consulted that owners handbook you have hidden away in the bowels of the Fleetwood?