I have never suggested that ALL caravans are faulty! But........
For 20 years in the latter part of the 1900's, I worked at an engineering company's leisure division where I was predominantly involved with electronics, gas appliances and electrics for use in caravans, I have seen many (but obviously not all) caravans where the design and workmanship has left a lot to be desired. I do conclude where design issues are concerned, the same issue will usually apply to all caravans utilising that common component. Whether others might consider such designs to be flawed might depend on their expectations or level of tolerance to ineptitude.
The division offered to all caravan manufacturers our expertise during their new product design phase to help to design the optimum installation of our products. I am not aware of any manufacturers taking advantage of the offer for our standard products.
We offered to review their proposed installation plans for our products before modelling started, Non of the manufacturers took advantage of the offer.
We offered to review pre-production models of their caravans for our products legal compliance, safety and for any factors that might limit performance. We could offer advice on how to change the installation to maximise its performance or value. The offer was only taken up by some manufacturers and not for all models of caravans, and not all of our suggestions found their way into teh production caravans
We could also offer a full performance of the installation check using NAMAS Accredited laboratory facilities including a vehicle sized environmental chamber the company had.
We were usually called to look at customers caravans where the dealer was too busy or unable to resolve a problem involving our appliances.
It was always frustrating to see caravans where our products had been poorly installed (things like fixing screws missing, extra holes bodged to secure them, miss aligned assemblies so control rods or panels don't secure properly, Oversized or wrong shaped panel cutouts affecting the stability of our products or even suspect room sealing.
We often found ancillary components fitted the wrong way round, electrical connections and wiring looms extended using poorly made connections or components, Gas connections bodged becasue they had cut their copper supply pipes too short.
Generally unless we found a safety issue, We could only advise the manufacturers about the issues, we couldn't tell them to change it.
On plenty of occasions we were asked to look at a caravans where the customer was having real difficulties with one of our products. We came across more than a few instances where the appliance had been incorrectly fitted or had been damaged by the caravan manufacturer. How some of them could have got through production checks and a dealer PDI is a mystery.
Based on this insight all- be-it 20 years ago, and bearing in mind it only relates to our products, it paints a very poor picture of the assembly of caravans. I know from contacts I still have within the industry and having seen several video's on line, many of the manufacturing practices have barely evolved from those of 20 years ago, which is why I have very strong reasons to believe many of the assembly issues are likely to still be rife.
In one particular case, Late one afternoon, A manufacturer contacted us to tell us a whole batch of our products were not working. we went through the symptoms with their technical director on the phone, and everything pointed to a crossed wire fault. We suggested they check their wiring, for a crossed pair. We got an unprintable response assuring us they don't make mistakes like that. We agreed to go to the factory for the start of production next day. A six hour journey there, Guess what it was a crossed wire, taking less than a minuet to confirm it, we also spotted a problem with another manufacturer product in the same run of caravans, No apology from the director and becasue of traffic a seven hour return journey. Just an aside this company has closed.
I actually believe if it were possible to collate all the numbers of failings where the manufacturers warranty or the dealer has had to make some adjustment or repair to a new caravan I suspect the reality would show more than 20% of caravans have had faults, and that still ignores the caravanners who decide to put up with an issue or repair it themselves.
I do appreciate that some may find my perspective on this issue seems very negative, It's a relief when a caravan does what it should do, but that should be the normal expectation, and it's what the law says you're paying for. Of course getting a new caravan is a major exciting event, Celebrate it yes, but sadly the only reason to be exited when its fault free, is because our expectations have been lowered by the industries abysmal reputation of the past and your new van exceeds it.
Do you get exited when the shop produces a till receipt? Or a direct debit goes out on time. Or the bottle of milk doesn't leak? these are unexceptional expectations. When it goes wrong is when we should speak up.
I suppose we should celebrate improvement, as long as it sets the direction for quality in the future. I'll be looking out for all the happy shoppers at the supermarket celebrating milk tight bottles


