chrisn7 said:
But the nut or bolt has turn before a wheel can fall off. And why is it ok for HGVs to have them then?
What you have written here is correct in so far for a wheel to fall off, all the nuts or studs would have to release completely and thatt would require them to unscrew and would be diclosed by the arrows.
But the point being made previously is about the situation if someone has not properly cleaned the rim before refitting it to teh stubaxle, and ther mights be some forign object (grit or rust/corrosion) which gets trapped in the joint. When the fixings are tightened, the rim is clamped to eth stub, but the trapped debris prevents the rim from completely sitting tight of the hub even though the correct torque has been applied.
When torquing a fixing the process tensions and stretches the fixing to produce a clamping force. Wheel fixings for example may be stretched by 0.2mm or there abouts whne correctly torqued.(the actual amount depends on the size of the fixing , the material and the torque) If some debris (say 0.05mm) is in between the two parts being clampded the debris holds the surfaces apart by that amount.
If when driven the debris break up and becomes much smaller particles the tension in the bolt will pull teh two prts closer together but with less than the desired force, but cruishally the nuts will not have rotated to do this, but the system is now under torqued.
Thre are other ways this can happen, for example even if a wheel is correctly refitted, if the wheel when in motion becomes over heated the materials will expand and if the temeprature change is enough, it could permananely stretch teh fixing bolts such that when it cools down, the clamping force is reduced becasue the bolt has been taken past its elastic limit.
The marketrs used on HGV's and some caravans do not indicate if a fixing has been correctly torqued, they will only indicate if the hexagon has rotated, by which time all clamping force will have been severly reduced or losts on that particular fixing.
May I bring your attentio to this
http://www.boltscience.com/pages/failure4.htm
Check thedescriptio on the picure at the bottom of page 1.