Awning Rail Obstruction

Oct 31, 2024
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My wife and I recently bought (late August) a new Porto which we're really happy with. Fast forward to the caravan show a couple of weeks back, where we bought an Isabella Shadow 360 sun canopy to keep some of the rain off through the Winter, obviously. I took it to the caravan today to try it out. Like our regular awning, I fed the sun canopy in from the front and it glided with no problem until it got up to the plasticky joint thing* (I insist on technical correctness with these terms) just past the high-level marker light, where it stopped and wouldn't go any further. I tried repeatedly, but it felt as though there was silicone or something in the back of the slot that was stopping its progress.

I tried again from the rear of the van and had the same trouble with the equivalent plasticky joint thing towards the rear, but with this one - standing on a ladder - I was eventually able to pull it through, though it was quite an effort. I slid it along, but obviously when the leading edge met the front plasticky joint thing it would go no further. It's better than not having the canopy up at all, but it doesn't really extend past the caravan door, and there'd be no way we could put up our proper awning in the Spring.

The restriction feels very much like an excess of a sealant or adhesive material. I tried to excavate the back of the rail where it narrowed using the thinnish implements I had with me, but no luck, and I didn't want to break any seals.

Has anyone encountered this before? Is this a "call the dealer" job to fix, or should I carry on trying to remove some of the excess material? The dealer (Swindon Caravans) is about 1 1/2 hours away from where the 'van is.

Cheers,
Jon

* The "plasticky joint thing" is shown in the attached photo. Bonus points for anyone who knows what it's called.
 

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Sep 26, 2018
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Had the same with two Cabrera's. One of the useful things is an awning rail cleaning brush, which is great for putting in rail protectors, but it does need a push or pull through a few times from each direction. It is sealant, but I was very nervous about digging around with metal implements for fear of affecting the weatherproofing. A pair of steps and a lot of patience are essential.

We put our Fiamma Caravanstore blind last week, and the joins still needed more clearing, but once in that doesn't get removed...
 
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Reactions: hightower
Oct 15, 2025
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My wife and I recently bought (late August) a new Porto which we're really happy with. Fast forward to the caravan show a couple of weeks back, where we bought an Isabella Shadow 360 sun canopy to keep some of the rain off through the Winter, obviously. I took it to the caravan today to try it out. Like our regular awning, I fed the sun canopy in from the front and it glided with no problem until it got up to the plasticky joint thing* (I insist on technical correctness with these terms) just past the high-level marker light, where it stopped and wouldn't go any further. I tried repeatedly, but it felt as though there was silicone or something in the back of the slot that was stopping its progress.

I tried again from the rear of the van and had the same trouble with the equivalent plasticky joint thing towards the rear, but with this one - standing on a ladder - I was eventually able to pull it through, though it was quite an effort. I slid it along, but obviously when the leading edge met the front plasticky joint thing it would go no further. It's better than not having the canopy up at all, but it doesn't really extend past the caravan door, and there'd be no way we could put up our proper awning in the Spring.

The restriction feels very much like an excess of a sealant or adhesive material. I tried to excavate the back of the rail where it narrowed using the thinnish implements I had with me, but no luck, and I didn't want to break any seals.

Has anyone encountered this before? Is this a "call the dealer" job to fix, or should I carry on trying to remove some of the excess material? The dealer (Swindon Caravans) is about 1 1/2 hours away from where the 'van is.

Cheers,
Jon

* The "plasticky joint thing" is shown in the attached photo. Bonus points for anyone who knows what it's called.
Hi
I realise that your post was some time ago now, but I was just wondering how you resolved this issue. I have just bought a 2026 Bailey Phoenix and am unable to thread an awning through the rail because it fouls what I suspect is excess sealant where ther is a jointing adaptor.
Any advice following on from your experience would be appreciated.
Thanks in advance
 
Mar 14, 2005
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Get up to the awning rails with a modelling knife and cut the Sealant out.
As the caravan is still well within Warranty, why not report it to the dealer. Fact you can't fit the awning into the strip. Tha means this part of the caravan does not function as it should. The dealer should be happy to fix it for you, and you preserve any water ingress warranty.

I know it's comparatively easy to fix, but by reporting it you have ensured the problem will begin to highlight on the manufacturers points to watch for in the future.
 
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Oct 15, 2025
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As the caravan is still well within Warranty, why not report it to the dealer. Fact you can't fit the awning into the strip. Tha means this part of the caravan does not function as it should. The dealer should be happy to fix it for you, and you preserve any water ingress warranty.

I know it's comparatively easy to fix, but by reporting it you have ensured the problem will begin to highlight on the manufacturers points to watch for in the future.
I have now mentioned this to my dealer and apparently it is an all too common problem and they are more than happy to rectify it for me. Luckily they had a cancellation for next Monday so all good.
 

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