Corner brackets in the front gas locker

Jun 16, 2023
100
34
1,585
Hi All,

I've got these metal long corner brackets (both sides) in my caravan front gas locker. The brackets look like an aftermarket upgrade rather than factory-fitted.

The screws are coming loose, and I’m trying to figure out if these brackets were ever meant to serve a structural purpose.
I doubt that given:
  • The bracket flanges are narrow- less than 5cm each side, so I can't see how that would provide a good grip
  • The (rather large) screws are only going into a thin layer of plywood (maybe 2mm tops) plus insulation, so they were always destined to work loose and fall out.
If the idea was to stop the front of the locker (or the entire side walls) from collapsing, this seems a pretty ineffective solution. Otherwise, I can’t see any obvious reason for them to be there, and I’m tempted to just remove them entirely rather than repair.

Any thoughts?
 

Attachments

  • photo_2025-08-02 10.53.02.jpeg
    photo_2025-08-02 10.53.02.jpeg
    94.3 KB · Views: 11
Sep 4, 2011
457
251
18,935
Yes they are original and part of the body strength, DO NOT tow caravan without them. Swift had a recall on some caravans and warned owners not to tow until fixed as the body can move on the chassis. If you watch a video of caravans being built this is the first main fixing of bulkhead to sides before the body is built around it.
 
  • Like
Reactions: Shaino
Jun 16, 2023
100
34
1,585
Yes they are original and part of the body strength, DO NOT tow caravan without them. Swift had a recall on some caravans and warned owners not to tow until fixed as the body can move on the chassis. If you watch a video of caravans being built this is the first main fixing of bulkhead to sides before the body is built around it.
Ouch. Any suggestions on how to fix it?
 
Nov 11, 2009
24,455
8,699
50,935
If it was a safety item identified by Swift offering free repairs I would contact Swift to gauge their response. Some have carried out their own repairs or paid to have them repaired. Did you buy privately or from a dealership.
 
Mar 14, 2005
1,611
608
19,935
You could try removing the brackets and refixing using an adhesive, then larger screws, with some super glue or mastic in the screw holes
 
  • Like
Reactions: Hutch
Jun 16, 2023
100
34
1,585
I’m happy to tackle the repair myself, just weighing up the most robust approach.

There are no wooden batons behind the brackets, just a thin aluminium sheet and a thin plywood (so I still don't get how that would contribute to the chassis/floor integrity) , that means it's not possible to reinforce the screw points.

My thoughts:
  • Reuse the current screw holes but glue the bracket in place using something like Sika 522 (as @woodsieboy suggested)
  • Upgrade to shorter but wider brackets (say, with 8cm flanges) - use 2 per side, make new holes, and fix with rivet nuts set in epoxy, plus bond the new bracket with Sika 522 for extra security.

I’m leaning toward Option 2 as it would at least spread any loads a bit more and avoid simply repeating the old fix.
 
  • Like
Reactions: Hutch
Jun 16, 2020
5,598
2,540
17,935
My Lunar looked identical to the photo. The screws kept falling out with vibration. But the angles seamed to be glued in very firmly. I was going the re-apply them as woodsieboy suggests. But they were very firm. In fact I considered the screws were not actually doing anything.

Longer screws would be no help at all. Fatter screw might. But that would mean drilling bigger holes.

I removed the screws and filled the holes with gripfill. When set, drill a pilot hole then refit the ss screw.

John
 
  • Like
Reactions: RogerL and Shaino
Jun 20, 2005
19,682
5,063
50,935
Here’s Swift’s recall notice

I’d do a different fix, not recommended by Swift just my view.

Remove the angle brackets.
Inject a high grade resin compound into the holes. Let it set. Then drill pilot holes for the new course grip screws.
Secure the brackets in place ,all aligned , using a high grade bonding agent glue. Then screw everything up.
Good luck.
 
  • Like
Reactions: Jcloughie
Mar 26, 2016
24
15
18,515
Here’s Swift’s recall notice

I’d do a different fix, not recommended by Swift just my view.

Remove the angle brackets.
Inject a high grade resin compound into the holes. Let it set. Then drill pilot holes for the new course grip screws.
Secure the brackets in place ,all aligned , using a high grade bonding agent glue. Then screw everything up.
Good luck.
That's the path I'll try if the split rivets don't work.
 
  • Like
Reactions: Dustydog

TRENDING THREADS