ALKO Axle

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I have a 2013 Bailey I am told that my ALKO Axle is beginning to get 'soft' and will need to be replaced at some point. Can I get it repaired?
 
Nov 11, 2009
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I have a 2013 Bailey I am told that my ALKO Axle is beginning to get 'soft' and will need to be replaced at some point. Can I get it repaired?
There’s a company in Scotland, Fraser Brown, who recondition axles, but Alko no longer provide that service. With a Alko, or other suppliers of Alko axles you get a brand new one with complete brake assemblies. With FB you have to have the axle removed for consignment. If you search on “ relaxed axle” you will see lots of stuff related to your problem. I went for a new replacement from Alko but even that wasn’t too straightforward as neither Swift nor Alko could identify my axle for replacement despite sending them photos of the bar code, labels etc on the failed axle. In the end the van had to be lifted and several dimensions measured before Alko would accept the order from a Swift dealership. Cottage industry springs to mind.
 

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Aug 9, 2024
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There’s a company in Scotland, Fraser Brown, who recondition axles, but Alko no longer provide that service. With a Alko, or other suppliers of Alko axles you get a brand new one with complete brake assemblies. With FB you have to have the axle removed for consignment. If you search on “ relaxed axle” you will see lots of stuff related to your problem. I went for a new replacement from Alko but even that wasn’t too straightforward as neither Swift nor Alko could identify my axle for replacement despite sending them photos of the bar code, labels etc on the failed axle. In the end the van had to be lifted and several dimensions measured before Alko would accept the order from a Swift dealership. Cottage industry springs to mind.
Thanks for that. I can understand that ALCO only supply to a manufacturer but Swift should have the information on record!! Makes me wonder if I would buy from a company who do not keep basic information for there customers
 
Nov 11, 2009
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Thanks for that. I can understand that ALCO only supply to a manufacturer but Swift should have the information on record!! Makes me wonder if I would buy from a company who do not keep basic information for there customers
No Alko supplied to my dealer who wasn’t the original caravan supplier. They would have supplied to me but getting a business to fit it was a hassle. You can buy the axle from Western Towing providing you are confident of dimensions and part number.
 
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Nov 6, 2005
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Thanks for the reply, I think by the time I pay for a repair I might as well get it replaced, annoying but thats life
Fraser Brown claim that their refurbishment is better than new as they use higher spec components - but they would say that anyway - a 1500kg axle would be refurbished as an 1800kg axle BUT without going through expensive recertification the caravan's MTPLM would remain at 1500kg.
 
Jun 13, 2024
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Just had my Swift done a few months back. £1250 was the rough cost. I also had a full service done at the same time. I found out about axle problem when i took to and official Swift repairer to check the water ingress issue.
 
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If Alko supply axles/chassis to the caravan manufacturers specification then they fit thier body on the alko chassis with a minimum amount of tolerance with regard to any added weight does the blame of axle failure fall on the Alko or the caravan manufacturers lack understanding that end users may want to put accessories such as gas bottles, battery,spare wheel plus even a change of clothes 🙂
 
Jun 20, 2005
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This is well worth a read.

I’ve seen nothing since other than the usual,hard luck stories.

As many on here know there is a real life problem but proving it has been impossible.

Surely there is someone with better knowledge who can prove these axles are not fit for purpose?? A real shame because the attitude of Al-ko and the caravan manufacturers is so negative. In the real world they wouldn’t get away with it😥😥
 
Jul 18, 2017
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If Alko supply axles/chassis to the caravan manufacturers specification then they fit thier body on the alko chassis with a minimum amount of tolerance with regard to any added weight does the blame of axle failure fall on the Alko or the caravan manufacturers lack understanding that end users may want to put accessories such as gas bottles, battery,spare wheel plus even a change of clothes 🙂
Probably poor design by caravan manufacturer not fully taking into account tolerances and safety margins. Why was it that only Baileys seem to have been loosing wheels or have axle issues?
 
Nov 11, 2009
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Probably poor design by caravan manufacturer not fully taking into account tolerances and safety margins. Why was it that only Baileys seem to have been loosing wheels or have axle issues?
It’s not only Bailey that have had axle issues. Three have been reported on this Forum, I’m one of them.
 
Mar 14, 2005
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If Alko supply axles/chassis to the caravan manufacturers specification then they fit thier body on the alko chassis with a minimum amount of tolerance with regard to any added weight does the blame of axle failure fall on the Alko or the caravan manufacturers lack understanding that end users may want to put accessories such as gas bottles, battery,spare wheel plus even a change of clothes 🙂
Each manufacturer is responsible to ensure the products they make or assemble with perform satisfactorily against the specifications they have established for their product.

In the context of your posting, that means the chassis manufacturer must ensure their chassis will safely carry the load they specify it can.

In the context of tha caravan manufacturer, the body and other fittings they use, they must be of a design suited to the use they will be put to, this includes the chassis which must have the capacity to carry the body fittings and upto the caravans specified loaded margin.

The problem with the reports of failed axles is the actual conditions in which they have been used is difficult for any one to prove, and thus who takes ultimate liability when a failure occurs.

There is the possibility th eend user may have either exceeded to load on the axle, or may have towed the caravan over unsuitable surfaces which has damaged the axle. Its also possible the user may have sited the caravan on sufficiently uneven ground and the act of leveling the caravan has imposes an excess load on the chassis.

Assuming this is a retail sale, the dealer is the contractually liable to the customer for all defects in the products they sell, regardless of any additional benefits or limitations provided by manufacturers warrantees or insurance policies. That is defined under the Consumer Rights Act.

The caravan manufacturer may have produced a design which which causes significantly uneven loading on one side.

The chassis manufacturer may have got their design or manufacturing wrong, or the components they use have been substandard.

In situations like this its nigh on impossible for the end user to prove where the actual liability rests, and that is why claims for failed axles are always bounced between organisations, and unfortunately it's the consumer who is least able to avoid being blamed for overloading or over using the caravan.

It a flawed process, which sadly does seem to stacked against the consumer.
 
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Jun 20, 2005
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It really is a bleak mid winter for the caravanner.

I believe the majority of pot hole damage caused to vehicles relates to the wheels and tyres. Suspension issues do not appear very often. Under the Freedom of Information Act it may be worth asking the Local Authorities what % pothole claims relate to tyres / wheels and what the rest are?

My MTPLM is 1649 kgs. Each of the two axles are labelled by Al-ko at one tonne. Capacity. Perhaps some of the singles don’t have the same margin? There again I would expect the safety margin to be in excess of one tonne.
It seems Al-ko offer no leeway. Is that correct? ?
 

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